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Asset Reliability Manager

Accountabilities: Promote company culture, values and principles as well as participate in company functions. Must observe and practice all Department/Plant Procedures including wearing proper PPE, adherence to all safety, Food Safety and sanitation standard as well as follow all GMP guidelines. To improve the safety, reliability, and efficiency of assets through the application of engineering expertise in providing effective solutions to reliability and maintenance issues. Develop effective utilization of conditional monitoring and/or predictive and other non-destructive testing methodologies (vibration, thermal imaging, oil analysis, ultrasound, etc.) designed to identify and isolate inherent reliability problems. Develop Predictive Maintenance Technicians within the Organizations that have certifications on various technology Perform and Lead Root Cause Failure Analysis (RCFA), RCM2 analysis for critical equipment and/or FMECA (FailureModes and Effects Criticality Analysis) for unreliable assets based on economic evaluation. Responsible for Business Sponsorship Program, Maintenance Skills Program and Apprentice Program to produce result in building talent pipeline and retention Develop and Deploy precision maintenance training including but limited to development of training curriculum, training materials, and formal training for mechanics and operators. Deliver technical support to the Engineering Department on the selection of mechanical equipment based on reliability improvements, industry codes, standards and best practices Provide specifications and recommend design modifications for equipment such as compressor, turbines, pumps, blowers and packaging equipment. Provide technical expertise and mentoring to plant site technical personnel as required i.e. materials selection on an as needed basis From time to time supervise contractor engineering professionals that may be assigned to support different reliability programs Work with the maintenance team to review/update existing procedures/technical guidelines and establish new guidelines and standards. Propose and monitor key performance indicators in accordance with the Best Maintenance Practices and encourage close team work between all functions (Engineering, Production, Quality Management, etc.) to close gaps Insure the implementation of all repairs/modifications resulting from gap assessments, plant audits, notifications and loss improvement activities of existing equipment Drive Conformance to Reliable Manufacturing Standards and Maintenance processes with Plant Personal through partnership and education Utilize Critical thinking:use of logic, reasoning, and calculations to identify alternative solutions, conclusions, and approaches to solve equipment problems Perform audits and inspections at contractor's shops to ensure quality of new and repaired rotating equipment. Applies value analysis to repair, replace, redesign, and make purchasing decisions. Provide input to the CAPEX plan Requirements: Knowledge: Strong knowledge of API, ASME, and ANSI specs/standards, specifically API 610/682/686 (Certifications is an added advantage) Must have Continuous Improvement Knowledge (5S, Kaizen, Standard Work, TPM, RCA) Demonstrated use of SAP, Oracle or other CMMS as an effective maintenance management tool for pulling equipment information and history Working knowledge of pumps, blowers, compressors and packaging equipment design, fabrication, operation, repair, failure analysis and reliability improvement Applied knowledge of RCM2 (Reliability Centered Maintenance) practices Knowledge and understanding of predictive technologies for rotating equipment evaluation. Education/Experience: Required: Bachelor's degree in Mechanical Engineering or Electrical Engineering from an accredited University or equivalent technical experience CMRP (Certified Maintenance and Reliability Professional) or member of SMRP (Society of Maintenance and Reliability Professionals) RCM Practitioner and RCFA Methodologyto identify the casual factors for component, equipment or system failures Minimum of 5 years' experience as a Rotating Equipment, Reliability, Maintenance or Engineering roles Ability to travel up to 50% to other sites and drive solutions to complex technical issues. Computer Systems:Microsoft Suite (Outlook, Excel, Word, PowerPoint, SharePoint, Visio); Reliability Software (Wiebul Analysis, RCM, Mechanical Integrity Software) Desired: Corrosion Protectionto control the corrosion of metal surfaces through materials selection and Cathodic Protection
Salary Range: NA
Minimum Qualification
5 - 7 years

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